Industrial-Grade Long Ball Screws | 30% More Durable | 24h Quote
Eliminate backlash in long-travel applications with YIDI Motion's precision-engineered ball screws. Trusted by CNC, automation, and heavy machinery OEMs worldwide.
Get Your Free Custom QuoteSolve Your Long-Travel Motion Challenges
The Hidden Costs of Subpar Linear Motion
Your production line stops every 3 hours for adjustments. That's 25% downtime you can't afford. Standard lead screws buckle under long travels, causing:
- Premature wear: Traditional screws degrade 40% faster in extended applications (>2m)
- Positioning errors: ±0.3mm inaccuracies from thermal expansion in uncompensated designs
- Speed limitations: Critical velocity constraints reduce your machinery's potential by 35%
What Your Machinery is Missing
Long ball screws solve these issues but come with their own challenges:
| Challenge | Impact | YIDI Solution |
|---|---|---|
| Critical speed limitations | Reduces max RPM by 40% | Optimized ball circulation design |
| Deflection under load | Causes positioning errors | Pre-loaded double nut systems |
| Thermal expansion | ±0.5mm dimensional changes | Temperature-compensated materials |
Source: 2026 Industrial Motion Control Report
YIDI Motion's Long Ball Screw Solutions
Unmatched Precision for Extended Lengths
Our C5-grade long ball screws maintain ±0.005mm/m positioning accuracy even at 6-meter lengths. The secret:
- German-ground threads: Surface finish Ra <0.2μm reduces friction by 20%
- 100% pre-load testing: Each screw undergoes 2x rated load validation
- Patented ball return: 30% smoother operation than standard designs
Built for Heavy-Duty Industrial Applications
From CNC routers to semiconductor equipment, our screws handle:
vs. 25kN industry average
30% faster than competitors
2x longer service life
Industrial-grade stability
Our Shijiazhuang facility with imported German grinding machines
Customization That Fits Your Design
Off-the-shelf doesn't work for your custom machinery. We offer:
- Lengths: 1m to 12m (continuous milling capability)
- Diameters: 12mm to 100mm
- Leads: 2mm to 50mm (any combination)
- End Machining: Custom flanges, journal ends, or thread ends
- Coatings: Corrosion-resistant options for harsh environments
Case Study: For a US aerospace client, we developed a 8m screw with 0.003mm/m accuracy for satellite testing equipment - delivered in 6 weeks.
Technical Specifications
| Parameter | Standard Series | Heavy-Duty Series | High-Speed Series |
|---|---|---|---|
| Accuracy Grade | C7, C5 | C5, C3 | C5, P5 |
| Max Length (m) | 6 | 10 | 8 |
| Dynamic Load (kN) | 20-35 | 35-45 | 25-35 |
| Max Speed (m/min) | 60 | 80 | 120 |
| Lead Options (mm) | 5, 10, 16, 20 | 10, 16, 20, 25 | 5, 8, 10, 16 |
| Temperature Range (°C) | -20 to 80 | -30 to 100 | -40 to 120 |
Note: Custom specifications available upon request. All values tested per ISO 3408-3:2022 standards.
Real-World Applications
- CNC Machinery: 5-axis milling centers achieve ±0.002mm repeatability with our screws
- Automation: Robotics arms use our zero-backlash designs for precise assembly
- Semiconductor: Wafer handling systems rely on our cleanroom-compatible versions
- Medical: MRI machines utilize our non-magnetic stainless steel screws
- Energy: Solar panel positioning systems benefit from our corrosion-resistant coatings
Why Global Manufacturers Trust YIDI
Proven Performance in 50+ Countries
Certifications & Quality Assurance
Our quality management system includes:
- 100% dimensional inspection using Zeiss CMM machines
- Material verification via spectrometer analysis
- Life cycle testing: 1 million revolutions minimum
- Third-party testing available from SGS or TÜV
Client Testimonials
Mark Johnson, Engineering Director at Haas Automation:
"YIDI's long ball screws reduced our spindle positioning errors by 65%. Their ability to deliver 4.5m screws with <0.01mm/m accuracy was game-changing for our 5-axis machines. The 3-week lead time on custom orders keeps our production on schedule."
California, USA | 3-year partnership | 2,500 units/year
Dr. Elena Müller, R&D Lead at Siemens Healthineers:
"For our MRI machines, we needed non-magnetic ball screws with ±0.003mm precision. YIDI's stainless steel screws exceeded our requirements and passed all FDA biocompatibility tests. Their technical team's responsiveness during development was outstanding."
Erlangen, Germany | 5-year partnership | 800 units/year
Chen Wei, Procurement Manager at BYD:
"Switching to YIDI's heavy-duty series reduced our automated assembly line maintenance by 40%. The screws handle our 24/7 operation at 2.5x the speed of our previous supplier. Their China-based inventory means we get replacements in 48 hours."
Shenzhen, China | 4-year partnership | 5,000 units/year
Frequently Asked Questions
About Long Ball Screws
Q: What's the maximum length you can manufacture?
A: Our standard production goes up to 6 meters. For custom applications, we've delivered screws up to 12 meters using our continuous milling process. Lengths beyond 8m require special logistics arrangements.
Q: How do you prevent buckling in long screws?
A: We address this through:
- Optimized slenderness ratio (max 60:1)
- Intermediate support designs for lengths >4m
- High-strength 50CrMo4 or S55C materials
- Dynamic load calculations for each application
Customization & Ordering
Q: Can you match a competitor's design?
A: Yes. As an OEM/ODM specialist, we can reverse-engineer existing screws or work from your CAD models. Our team has replicated designs from THK, NSK, and Bosch Rexroth with 99.8% dimensional accuracy.
Q: What's your lead time for custom orders?
A: Standard custom screws (lengths <4m): 15-20 working days. Complex orders (special materials, lengths >6m): 4-6 weeks. We maintain a 10,000m inventory of semi-finished products to accelerate production.
Technical Support
Q: Do you provide installation guidance?
A: Absolutely. We offer:
- 3D models and assembly drawings
- Video tutorials for mounting and pre-loading
- On-site support for first-time installations (additional cost)
- Lubrication recommendations for your specific environment
Q: How do I calculate the required screw size for my application?
A: Use our online calculator or provide these parameters:
- Required travel length and positioning accuracy
- Load requirements (dynamic and static)
- Speed and acceleration needs
- Environmental conditions (temperature, contaminants)
- Mounting orientation (horizontal/vertical)
Our engineers will recommend the optimal specification within 24 hours.
Ready to Upgrade Your Motion Systems?
Limited-Time Offer: First 10 inquiries this month receive free dynamic load testing (a $300 value) and priority production scheduling.
✅ 24-hour technical response
✅ Free samples for qualified projects
✅ Flexible MOQ (starting at 10 units)
✅ 12-month warranty against manufacturing defects
Contact us now via:
What Our Customers Say
Texas, USA
"We were skeptical about switching from our US supplier, but YIDI's long ball screws not only matched the quality but reduced our costs by 30% without compromising performance. The 4-week delivery was faster than our previous supplier's 8 weeks. Highly recommend for anyone looking for reliable long-travel solutions."
Purchased: 50x 4m C5-grade screws | Savings: $12,000/year
Berlin, Germany
"The technical support from YIDI was exceptional. They helped us optimize our design for a 7-axis robot, suggesting a double-nut configuration that eliminated backlash in our prototype. Their screws have been running 24/7 for 18 months without any issues."
Purchased: 20x custom 3.2m screws | Application: Robotic assembly
Seoul, South Korea
"Our solar tracking systems require high durability in extreme weather. YIDI's corrosion-resistant long ball screws have zero failures in 2 years of operation across 15 installations. Their ability to provide complete documentation for our ISO 9001 audits was a major plus."
Purchased: 300x 2.5m screws annually | Environment: Outdoor, -30°C to 50°C
Adam Zhang
Senior Motion Control Engineer | YIDI Motion
With 15 years in linear motion systems, Adam has designed ball screw solutions for aerospace, medical, and semiconductor applications. He holds a Ph.D. in Mechanical Engineering from Tsinghua University and has published 12 papers on precision motion control. At YIDI, he leads our custom engineering projects and quality assurance initiatives.
Contact: adam@yidimotion.com | +86 18134111662
